AI-powered bots help Rohlik Group meet “60 minutes or less” delivery promise

AI-powered bots assist Rohlik Group meet “60 minutes or much less” supply promise



Within the aggressive enviornment of Europe’s grocery dwelling supply market, the Rohlik Group has raised the stakes with an audacious pledge: doorstep supply of orders inside an hour. 

However that bold dedication places important stress on the corporate’s success operations. To assist it beat the clock, the e-grocery retailer has turned to robots. Working with the Cincinnati-based robotics firm Brightpick, Rohlik has launched a pilot program at its Prague, Czech Republic, success middle, which holds 18,000 stock-keeping models (SKUs) and ships out 7,000 orders per day.

All collectively, the Prague warehouse comprises 5 choosing zones—for ambient, contemporary, chilled, frozen, and ponderous objects. For the pilot, Rohlik selected to deal with the ambient zone, which is situated on a mezzanine and holds 2,500 SKUs saved on cabinets. Right here, human employees used to select objects for orders into totes, which have been then despatched through conveyor to the dispatching space. There, different employees consolidated the objects into full orders and ready them for driver pickup.

As we speak, that’s all modified. Rohlik is now utilizing AI (synthetic intelligence)-powered autonomous cell robots (AMRs)—particularly, Brightpick’s Autopicker and Dispatcher fashions—to automate the previously handbook duties. 

The success course of now unfolds in a extremely choreographed sequence of steps. As soon as an order is acquired, an Autopicker extracts a storage tote from the shelving unit after which makes use of its robotic arm to pick the wanted objects and deposit them in an order tote. After sliding the storage tote again onto the shelf, the Autopicker takes the order tote over to a conveyor for supply to a dispatch space. 

Right here, Brightpick’s Dispatcher AMRs swing into motion. They retrieve the totes from the conveyor belt and consolidate the objects into full orders. The orders are then despatched to a staging space, the place they’re held till the driving force arrives. Totes are staged in a manner that ensures the drivers know precisely which totes belong to which order, Brightpick says.

As a result of the staging space can maintain greater than 1,000 order totes at a time, Rohlik is now in a position to choose orders prematurely, thereby smoothing out volumes all through the day. In keeping with the provider, the Brightpick Dispatchers at the moment deal with 300 orders per hour throughout 60 totally different routes.

A PERFECT FIT

As for the outcomes of the pilot, the numbers converse for themselves. Rohlik has been in a position to cut back its headcount by 25 to 30 full-time workers within the ambient choosing zone and by 10 to fifteen full-time workers within the dispatch space.

And the transition itself was comparatively painless, in accordance with the 2 firms. One of many the reason why Rohlik selected Brightpick was that the answer might be used with its current shelving and choosing structure. That eradicated the necessity for added capital funding and allowed the corporate to put in the brand new system in weeks with out interrupting operations. 

“Brightpick enabled us to totally automate our order choosing with out making any main adjustments to our current warehouse processes,” Aleš Malucha, chief engineering officer at Rohlik Group, stated in a case examine revealed on Brightpick’s web site. “Their answer enabled us to virtually eradicate our choosing labor and cut back our choosing prices.”

As for what’s subsequent, Rohlik says it now plans to roll out the Brightpick answer to further amenities, together with warehouses in Munich; Frankfurt, Germany; and Vienna. Past that, the corporate is trying to broaden its use of robots past the ambient choosing zone to its chilled choosing operations.

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