Beckhoff Redefines Cabinetless Automation with Plug-and-Produce MX-System

Beckhoff Redefines Cabinetless Automation with Plug-and-Produce MX-System



The MX-System from Beckhoff is a versatile, space-saving and clever automation {hardware} system that may utterly exchange standard management cupboards, creating solely new ranges of effectivity in plant automation. Management system set up processes that usually took 24 hours or extra can now be accomplished in only one hour.

As a modular management cupboard alternative that may also be decentralized on the machine if required, the MX-System saves engineering, meeting, set up and upkeep efforts. This promotes extremely environment friendly processes for the producers and operators of machines and methods – from the planning, setup and set up of the MX-System by means of to the upkeep of MX-System-equipped machines.

The essential idea of the MX-System is to standardize {the electrical} and mechanical interfaces for all digital and electromechanical parts. This novel method leads to two interfaces:

– The information interface integrates every practical module into an EtherCAT community and provides it concurrently with 24 V DC and, if mandatory, additionally with 48 V DC.

– A second interface has been outlined as normal for the low-voltage vary. These interfaces distribute the mains voltage of as much as 480 V AC and a DC voltage of as much as 600 V for the drive system.

This standardization means all performance historically present in a management cupboard could be mapped in a backplane system. Identical to the interfaces, there are two totally different backplane varieties, which have the described interfaces within the type of connectors as important options. The backplanes function sturdy aluminum housings for optimum sturdiness. The mixture of the backplane and housing is known as a baseplate.

As well as, there’s a full vary of operate modules from the areas of IPCs, bus couplers, I/O, movement, relays and system energy provide. These are merely plugged in and screwed onto the baseplate. The mixture of a baseplate and performance modules leads to an IP67-protected automation system that optimizes area utilization and might mount instantly on the machine.

MX-System benefits for engineers

The system structure of a baseplate mixed with operate modules leads to a extremely modular resolution that helps clear up a variety of automation duties with out enclosures. A specific benefit is that the MX-System operate modules combine particular person capabilities, resembling line safety for outgoing strains. This facilitates venture planning and considerably reduces the variety of parts. Consequently, these benefits can scale back the variety of pages in circuit diagrams and elements lists by as much as 80%.

Even within the engineering section, the low set up area necessities of the MX-System create additional benefits by facilitating higher collaboration between departments. For instance, there may be often no must design particular set up areas and brackets for the system. The MX-System additionally meets the necessities of vital management cupboard requirements and, in distinction to traditional cupboards, it additionally complies with IEC, UL and CSA, making it a globally standardized resolution.

Benefits for automation system setup

The precept of plugging operate modules onto a baseplate and fastening them with screws not solely revolutionizes management cupboard design but additionally utterly replaces it within the kind recognized as we speak. This method eliminates mechanical meeting of the management cupboard and its personal mounting plate in addition to time-consuming handbook wiring. By way of these benefits, an MX-System could be arrange inside only one hour, together with the mandatory assessments and checks. For a comparable management cupboard, the full setup time can be not less than 24 hours. Consequently, the MX-System additionally addresses the persistent scarcity of expert staff, because it takes particular person staff considerably much less time to finish a given activity.

From a logistical perspective, there are additionally clear benefits for management cupboard design. By eliminating mechanical work steps, meeting duties require significantly much less area. Processes resembling exterior management cupboard design could be utterly disbursed with, and wiring errors now not happen.

Benefits in machine set up

The MX-System integrates visually and functionally into the machine set up area as a result of its significantly compact design in comparison with standard options. This reduces the machine footprint many instances over. The potential of cascading MX-System installations permits modular machine ideas. As well as, there are considerably shorter cable runs to the sensor or actuator stage. The usage of pre-assembled cables shortens the set up time additional and supplies a excessive stage of safety in opposition to errors throughout cable connection. The connections don’t have to be accomplished by specifically educated electricians because of the easy plug-and-produce nature of the modules.

Benefits for the machine finish person

For the machine finish person, there are clear benefits when it comes to service and upkeep: the MX-System consists of parts which might be networked all through through EtherCAT, so complete system diagnostics are all the time accessible. Along with basic standing LEDs, every operate module has a novel serial quantity within the type of a DataMatrix code. This code could be scanned through a smartphone app, which connects the smartphone to the controller to retrieve diagnostic knowledge on the corresponding operate module.

MX-System module change can also be very simple, because the modules are hot-swappable and could be plugged in and unplugged throughout operation. Identical to the producer of the machine, operators additionally profit from the truth that the modular MX-System covers the whole vary of automation know-how with significantly fewer elements and due to this fact fewer assemblies to inventory as spares. By way of their easy fundamental precept, MX-System modules may also be reused very simply past the life cycle of the machine.

http://www.beckhoff.com/mx-system

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